Rodeo Sport 2WD L4-2.2L (2002)
Exhaust Manifold: Service and Repair
Exhaust Manifold
Removal
1. Disconnect battery ground cable.
2. Disconnect PCV hose from air intake duct.
3. Remove a nut from air intake duct bracket and loosen hose clamp on throttle body.
Remove air intake duct assembly with air cleaner cover.
4. Remove air intake duct bracket with ground cable.
5. Remove four fixing bolts on exhaust manifold heat protector.
6. Remove fixing four nuts from flange of front exhaust pipe and remove fixing bolts from silencer side.
7. Remove ten exhaust manifold fixing nuts then remove exhaust manifold.
Installation
1. Install exhaust manifold and tighten fixing nuts to be tightened in three steps.
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Tightening sequence:
Step 1: J G H B D C J G B D
Step 2: A B C D E F G H J K
Step 3: A B C D E F G H J K
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Tightening torque:
Step 1: 19 Nm (14 ft. lbs.)
Step 2: 15 Nm (11 ft. lbs.)
Step 3: 15 Nm (11 ft. lbs.)
NOTE: Do not re-use the nuts and bolts.
