Stylus L4-1809cc 1.8L DOHC (4XF1-W) (1993)
Constant Velocity Joint: Service and Repair
Assembly
Double Offset Joint
Fig. 8 Installing circular clip in outer case
Fig. 9 Circular Clip Ends In Outer Case Alignment
Fig. 10 Installing boot band
1. Assemble in the reverse order of disassembly, noting the following:
a. Use care to avoid damaging boot when installing boot on shaft.
b. Install and align circular clip as shown, Figs. 8 and 9.
c. To install boot band, first insert a screwdriver into end of boot, then install band as shown, Fig. 10. Ensure band end clip is secure around the
band, and boot is not twisted.
Tripod Joint
1. Install small boot band on shaft, then completely cover shaft splines with vinyl tape.
2. Install boot on shaft.
3. Align marks to show joint installation position, insert the shaft into the tripod joint with the shorter spline positioned to the outer side.
4. Install tripod joint on shaft using brass drift and hammer. Do not hit rollers.
5. Install tripod joint snap ring.
6. Apply special grease into tripod housing. Grease is available with repair kit only.
7. Insert a screwdriver into the end of the boot. This will equalize air pressure and give shape to the boot. Install large boot band.