Trooper II L4-1949cc (G200z) (1984)
Brake Pedal Assy: Adjustments
Fig. 3 Parking brake cable adjuster.
1.
Measure brake pedal height and freeplay, Fig. 3, with brake pedal fully released.
2.
Pedal height should measure 6.5-6.9 inches on Pickup models, or 7.8-8.2 inches on Trooper II models. Pedal freeplay should measure .24-.35 inch
on Pickup models, or .28-.39 inch on 1984-85 Trooper II models and .24-.31 on 1986-87 Trooper II models.
3.
If measurements are not within specifications, adjust brake pedal as follows:
a. Disconnect stop light switch.
b. Loosen pushrod locknut.
c. Rotate pushrod as needed to bring pedal height within specifications, then torque locknut to 13-16 ft. lbs.
d. Install stop light switch. Adjust clearance between switch housing and brake pedal to .02-.04 inch.
e. Check that pedal freeplay is within specifications.