Trooper LTD 4WD V6-3.5L (2002)
1. Install DOJ case to bracket.
2. Install oil seal and fix snap ring.
3. Install bearing and fix snap ring.
4. Install bracket to axle case. Tighten the bracket bolt to the specified torque.
Torque: 116 Nm (85 ft. lbs.)
5. Apply 150g of the specified grease in BJ.
6. Install dust seal.
7. Apply a thin coat of grease to the shaft for smooth installation then install bellows
8. Install band. Note the setting direction. After installation, check that the bellows is free from distortion.
9. Install another bellows and fix band.
10. Install the ball guide with the smaller diameter side ahead onto the shaft.
11. Install ball retainer.
12. Using snap ring pliers, install the snap ring (1) securing the ball retainer to the shaft.
13. Align the track on the ball (1) retainer with the window in the cage, and install the six balls into position.
14. Install spacer.
15. Install snap ring.
16. Enclose 150g of the specified grease in DOJ case, then install drive shaft joint assembly.
After reassembly, move the DOJ longitudinally several times to get to fit.
