VehiCROSS 4WD V6-3.5L (1999)
Brake Pedal Assy: Service and Repair
Brake Pedal Assembly
Removal
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To remove or install the steering column fixing bolts, refer to Steering Column.
1. Remove engine hood opener, then remove instrument panel lower cover.
2. Remove lower cluster.
3. Remove meter cluster.
4. Remove driver knee bolster (reinforcement).
5. Remove duct.
6. Remove stoplight switch connector.
7. Remove snap pin.
8. Remove pin.
9. Remove steering column fixing bolts.
10. Remove brake pedal bracket assembly.
11. Remove return spring.
12. Remove fulcrum pin.
13. Remove brake pedal.
Installation
To install, follow the removal steps in the reverse order, noting the following points:
1. Install brake pedal to pedal bracket.
2. Apply grease to the entire circumference of the fulcrum pin and install it to bracket.
Install nut and tighten to specified torque.
Torque: 33 Nm (24 ft. lbs.)
3. Install return spring.
4. Install brake pedal bracket assembly and tighten bolts and nuts to specified torque.
Torque:
Bolts: 15 Nm (111 ft. lbs.)
Nuts: 21 Nm (15 ft. lbs.)
5. Install steering column fixing bolts and tighten to specified torque.
Torque:
Upper: 17 Nm (12 ft. lbs.)
Lower: 19 Nm (14 ft. lbs.)
6. Apply grease to pin and install it to brake pedal.
7. Install snap pin and adjust the pedal free travel.
8. Install stoplight switch connector.
9. Install duct.
10. Install driver knee bolster (reinforcement).
11. Install meter cluster.
12. Install lower cluster.
13. Install instrument panel lower cover.
