XJ-6 L6-4.0L (1991)
Procedure
1.
Record preset radio stations (including X-mem) and disconnect the vehicle battery.
2.
Disconnect the MAFS multi-plug.
3.
Release the air cleaner clips and loosen the clamp securing the MAFS.
4.
Remove the 6 mm nut securing the air intake elbow to the inner fender.
5.
Remove the MAFS from the vehicle. Remove and discard the original "0" ring seal to the air cleaner.
6.
Release the plastic strap securing the MAFS harness flylead to the inlet manifold.
7.
Unwrap the tape from the harness flylead to allow the wires in the replacement connector to be joined to the harness.
8.
Place the new connector and flylead alongside the existing harness to determine where to cut the wires. The new lead must be no shorter than the
existing harness and must not be more than 1" longer. Note that the wire ends are staggered to prevent bunching of the splices. Cut the existing
harness wires to match the new wire lengths.
9.
Trim 3/4" of insulation from the wire ends. Slide a 2" section of heat-shrink tube over each wire.
10.
Match the wire colors and twist the bare wire ends together to form end-to-end splices. Solder the joints using 50/50 rosin core solder.
11.
Shrink the tubing over the joints with a heat gun.
12.
Wrap the new flylead with black PVC tape and secure the harness to the inlet manifold strap.
13.
Fit a new "O" ring (part # EAC 4714) to the air cleaner side of the new MAFS.
14.
Install the new MAFS, checking that the 10" ring is properly seated in the air cleaner tube; tighten hose clamp and secure air cleaner clips.
15.
Locate the air intake elbow onto its mount; install and tighten the 6 mm mounting nut.
16.
Connect the MAFS multi-plug.
17.
Connect the vehicle battery; reset the radio code and stations into memory.
PARTS INFORMATION:
WARRANTY INFORMATION
Fault Code
R.O. Number
Time Allowance
