XJ (X308) V8-4.0L SC (2003)
Heat Shield: Service and Repair
Heatshield - Crossbeam Front Mounting 60.35.37
Special Service tools
Engine Support Beam 303-021 (MS 53D)
Front Camber Tie-down Link 204-114 (JD 133)
Removal
CAUTION:
Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts
throughout the vehicle. These devices restrict the number of times a nut or bolt can be used.
1. Position vehicle on a four-post lift.
2. Remove ignition key and engage steering column lock.
3. Open hood to service position, and fit covers to fenders.
4. Remove battery cover and disconnect ground cable from battery terminal.
5
Remove both engine covers (normally aspirated vehicles only).
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Release pegs.
^
Remove covers.
6. Remove air intake tube/meter/ cleaner cover assembly.
7. Remove air intake tube/meter/ cleaner cover assembly.
8. Support weight of engine.
1. Position special tool 303-021 in RH and LH fender channels and tighten beam fixings.
2. Engage hooks in the engine front lifting eyes.
3. Tighten hook adjustment nuts until weight of engine is supported.
9. Raise front of vehicle.
10. Remove generator cooling duct deflector.
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Remove bolt.
^
Move deflector rearwards to release tangs from undertray.