Comanche 2WD L4-150 2.5L VIN E TBI (1989)
7.
Remove the yoke attaching nut and remove the rubber washer and yoke.
8.
Remove the yoke seal from the transfer case.
9.
With good lighting, inspect the snap ring used to retain the front output shaft bearing in the case (Figure 2). Confirm that the snap ring is fully
engaged -- necessary, use a screw driver to engage an unseated snap ring.
Service Procedure (Continued)
10.
Install a new, supplied yoke seal in the case.
11.
Clean and lubricate the seal surface of the yoke and reinstall the yoke on the output shaft.
12.
Install a new, supplied rubber washer over the output shaft.
13.
Install the yoke nut and tighten to 149 N-m (110 ft.lbs.).
14.
Reinstall the front drive shaft in the previously marked position, tightening the bolts to 19 N-m (14 ft.lbs.).
15.
Reinstall the drain plug and tighten to 47 N-m (35 ft.lbs.).
16.
Fill the transfer case -- to the bottom of the fill hole -- with Dexron II automatic transmission fluid.
17.
Reinstall the fill plug and tighten to 47 N-m (35 ft.lbs.).
18.
Reinstall the crossmember below the transfer case, tightening the retaining bolts to 41 N-m (30 ft.lbs.).
19.
Reinstall the skid plate, if so equipped, tightening the retaining bolts to 41 N-m (30 ft.lbs.).
20.
Remove the transmission support stand.
21.
Lower the vehicle.
Completion Reporting and Reimbursement
Claims for vehicles which have been serviced must be submitted by DIAL dealers on the DIAL System. Non DIAL dealers may submit WROs. Claims
submitted will be used by Chrysler to record recall service completions and provide dealer payments.
Enter only one VIN per claim on a WRO. Fill in the labor operation number and time allowance and write on the WRO "Customer Satisfaction
Notification # 277T -- 4-WD Transfer Case." Do not enter other service claims on the same WRO.
Completion Reporting and Reimbursement (Continued)
Use one of the following labor operation numbers and time allowances:
Labor Operation
Time
Number
Allowance
Inspect transfer case build date
21277281
0.2 Hour
codes--no service required.
Inspect transfer case build date
21277283
0.9 Hour
codes, disassemble, position snap ring and reassemble.
Note:
See Warranty Policy and Procedure Manual, Chapter 6, Subsection H for complete recall claim processing instructions.
Parts Return
Not required.
Vehicle Not Available
If a vehicle is not available for this service for a known reason, let us know by filling out the pre-addressed Vehicle Disposition Form portion of the
Owner Recall Notification Form or describe the reason on a postcard and mail to:
Chrysler Motors 416-15-19 Recall Coordination P.O. Box 1919 Detroit, Michigan 48231-9986
