Comanche 4WD L4-150 2.5L VIN H TBI (1986)
Brake Caliper: Service and Repair
Removal and Installation
Removal
1982-86 CJ & SCRAMBLER; 1984-87 CHEROKEE & WAGONEER; 1986-87 COMMANCHE & 1987 WRANGLER
1. Remove and discard 2/3 of brake fluid from largest master cylinder reservoir.
2. Raise and support vehicle.
3. Remove front wheel and tire assemblies.
4. Press caliper piston to bottom of bore using suitable screwdriver or C-clamp.
5. Remove caliper mounting pins.
6. Lift caliper up and out of anchor plate and off rotor.
Installation
1982-86 CJ & SCRAMBLER; 1984-87 CHEROKEE & WAGONEER; 1986-87 COMMANCHE; 1987 WRANGLER
1. Install caliper over rotor and in anchor plate.
2. Align caliper and anchor plate, then install caliper mounting pins and torque to 30 ft. lbs.
3. Install new washers on brake line connector or fitting and connect brake line to caliper. Torque brake line bolt to 160 inch lbs. or brake line fitting
to 25 ft. lbs. on CJ and Scrambler models or 23 ft. lbs. on all other models.
4. Fill master cylinder to within 1/4 inch of reservoir rims, then depress brake pedal several times to seat brake shoes.
5. Install wheel and tire assemblies, then lower vehicle.
6. Check master cylinder fluid level and correct as necessary, then check operation of brake system.
