Comanche 4WD L6-242 4.0L VIN S MFI (1992)
16. Position the shift collar on the end of the intermediate shaft (in the shift motor housing opening) and slide it as far as possible to the left; i.e.,
completely on the shaft.
CAUTION: Apply all-purpose lubricant to the axle shaft splines to prevent damage to the replacement seal during axle shaft installation.
17. Insert the axle shaft into the axle shaft tube (carefully through the seal) and engage the splined-end of the shaft with the shift collar. Ensure that the
small-diameter "tip" at the end of the intermediate shaft inserts and mates properly with the "pilot" bushing in the end of the outer axle shaft.
18. Center the shift collar over the ends of both axle shafts.
19. Position a replacement gasket around the perimeter of the shift motor housing opening and install the shift motor and housing with the fork
inserted into the shift collar groove. Tighten the retaining bolts with 11 Nm (101 in-lbs) torque.
20. Refer to the applicable installation procedures and install the disc brake rotor shield, the hub and bearing, the disc brake rotor, the disc brake
caliper and the wheel/tire. Tighten the wheel lug nuts with 102 Nm (75 ft-lbs) torque.
21. Remove the supports and lower the vehicle.
