Grand Cherokee 2WD Limited V8-4.7L (2002)
35.
Tighten the fuel tank strap bolts to 37 ft-lbs (50 N.m).
36.
Using the provided seal, install the original fuel pump module into the new fuel tank (Figure 9). Rotate the module until the indexing arrow is
pointing between the two dimples on the fuel tank (Figure 11).
37.
Install the fuel pump module lock nut. Using Special Tool # 6856, tighten the lock nut to 55 ft-lbs (74 N.m) (Figure 10).
38.
Connect the two (2) fuel lines to the fuel pump module.
NOTE:
To ensure proper fuel line routing, make sure that the fuel line-to-filter quick connect fittings are positioned above the tank and that the loop in
the lines is leaning toward the right side of the tank channel.
39.
Position the fuel tank assembly onto the fuel tank lift and raise it into position. Make sure that the fuel tank assembly is inboard of the trailer hitch
(if equipped) and that the filler tube and vent hoses align with the brush guard/skid plate cutout.
40.
Connect the vapor vent hoses to the fuel tank vents.
41.
Connect the fuel filler hose to the fuel tank nipple. Tighten the clamp to 25 in-lbs (3 N.m).
42.
Raise the fuel tank assembly fully into position.
43.
For vehicles equipped with a trailer hitch, use a pry bar (between brush guard/skid plate and hitch) to flex the left upper leg of the brush
guard/skid plate inboard to allow it to pass above the trailer hitch (Figure 8). Position the brush guard/skid plate flange between the trailer hitch
and the frame.
IMPORTANT:
To ease installation the left side of the brush guard/skid plate should be installed first.
44.
For vehicles equipped with a trailer hitch, use a pry bar (between brush guard/skid plate and hitch) to flex the right upper leg of the brush
guard/skid plate inboard to allow it to pass above the trailer hitch (Figure 8). Position the brush guard/skid plate flange between the trailer hitch
and the frame.
45.
Attach the wiring harness and vapor hose clips to the skid plate.
46.
Install the fuel tank assembly and trailer hitch (if equipped) mounting bolts (Figure 7). Tighten the bolts to 60 ft-lbs (81 N.m).
47.
Remove the fuel tank lift.
48.
Install the fuel tank heat shield (Figure 6).
