Liberty Sport 4WD L4-2.4L VIN 1 (2002)
Fig. 5 PDC Relay Wedge Remove / Install - Typical
4. From the top of the PDC housing, remove the relay wedge from the PDC relay cassette.
INSTALLATION
1. From the top of the PDC housing, align and insert the PDC relay wedge latch arms into the correct cavities in the relay cassette.
2. Gently and evenly press the PDC relay wedge down into the relay cassette until both of the latches are fully engaged.
3. Install each of the removed relays into the proper cavities of the PDC relay wedge.
4. Install the PDC housing lower cover.
Power Distribution Center
Removal and Installation
REMOVAL
The Power Distribution Center (PDC) main housing unit, the PDC fuse wedges and the PDC bus bars cannot be repaired and are only serviced as a
unit with the headlamp and dash wire harness. If the PDC main housing unit, the cartridge fuse wedges or the bus bars are faulty or damaged, the
entire PDC and headlamp and dash wire harness unit must be replaced.
1. Disconnect and isolate the battery negative cable.
2. Disconnect each of the headlamp and dash wire harness connectors. Refer to Connector Locations in Wiring Diagrams for the location of more
information on the right headlamp and dash wire harness connector locations.
3. Remove all of the fasteners that secure each of the headlamp and dash wire harness ground eyelets to the vehicle body and chassis components.
Refer to Connector Locations in Wiring Diagrams for the location of more information on the ground eyelet locations.
4. Disengage each of the retainers that secure the headlamp and dash wire harness to the vehicle body and chassis components. Refer to Connector
Locations in Wiring Diagrams for the location of more information on the headlamp and dash wire harness retainer locations.
5. Unlatch and open the PDC cover.
6. Remove the two nuts that secure the two-holed eyelet of the battery wire harness PDC take outs to the PDC B(+) terminal studs.
7. Remove the battery wire harness PDC take out eyelet from the B(+) terminal studs.
8. Disengage the latches on the PDC housing mounts from the tabs on the PDC mounting stanchions of the battery tray, and pull the PDC housing
upward to disengage the mounts from the stanchions.
9. Remove the PDC and the headlamp and dash wire harness from the engine compartment as a unit.
INSTALLATION
1. Position the PDC and the headlamp and dash wire harness unit in the engine compartment.
2. Engage the PDC housing mounts with the stanchions of the battery tray and push the unit downward until the mount latches fully engage the
mounting tabs on the stanchions.
3. Install the two-holed eyelet of the battery wire harness PDC take outs onto the two PDC B(+) terminal studs.
4. Install and tighten the nuts that secure the eyelet of the battery wire harness PDC take outs to the B(+) terminal studs. Tighten the nuts to 11.3 Nm
(100 in. lbs.).
5. Engage each of the retainers that secure the headlamp and dash wire harness to the vehicle body and chassis components. Refer to Connector
