Liberty Sport 4WD L4-2.4L VIN 1 (2002)
Fig.31 Fuel Rail - 2.4L
13. Remove 2 injection rail mounting bolts (Fig. 31).
14. Gently rock and pull fuel rail until fuel injectors just start to clear machined holes in intake manifold.
15. Remove fuel rail (with injectors attached) from intake manifold.
16. If fuel injectors are to be removed, refer to Fuel Injector Removal/Installation.
INSTALLATION
1. If fuel injectors are to be installed, refer to Fuel Injector Removal/Installation.
2. Clean out fuel injector machined bores in intake manifold.
3. Apply a small amount of engine oil to each fuel injector O-ring. This will help in fuel rail installation.
4. Position fuel rail/fuel injector assembly to machined injector openings in intake manifold.
5. Guide each injector into cylinder head. Be careful not to tear injector O-rings.
6. Push fuel rail down until fuel injectors have bottomed on shoulders.
7. Install 2 fuel rail mounting bolts and tighten. Refer to torque specifications.
8. Connect electrical connectors at all fuel injectors. To install connector, refer to (Fig. 37). Push connector onto injector 1. and then push and lock
red colored slider (2). Verify connector is locked to injector by lightly tugging on connector.
9. Snap 2 injection wiring harness clips (Fig. 35) into brackets.
10. Connect 2 main engine harness connectors at rear of intake manifold (Fig. 34).
11. Tighten 5 intake manifold mounting bolts. Refer to Engine Torque Specifications.
12. Install PCV valve and hose.
13. Install thermostat and radiator hose. Fill with coolant. Refer to Cooling.
14. Connect necessary vacuum lines to throttle body.
15. Connect fuel line latch clip and fuel line to fuel rail. Refer to Quick-Connect Fittings.
16. Install air duct to throttle body.
17. Connect battery cable to battery.
18. Start engine and check for leaks.
