Liberty Sport 4WD L4-2.4L VIN 1 (2002)
1. Align the PDC housing lower cover on the bottom of the PDC.
2. Evenly press the lower cover into place until latches are fully engaged.
3. Where the headlamp and dash harness enters the PDC, tape the harness securely to the trough formation on the PDC lower cover.
4. Install the PDC in its mounting location on the battery support.
5. Install the battery wire harness over the two PDC B+ terminal studs. Torque the nuts to 11.3 Nm (100 in.lbs.).
6. Install the battery Refer to the Battery section for the procedure.
7. Install the PDC cover.
PDC Relay Cassete
Disassembly and Assembly
REMOVAL
The Power Distribution Center (PDC) cover, the PDC housing lower cover, the PDC relay wedges, the PDC mini fuse wedge, the PDC relay cassettes
and the PDC B(+) terminal stud module are available for service replacement. The PDC cover can be simply unlatched and removed from the PDC
housing without the PDC being removed or disassembled. Service of the remaining PDC components requires that the PDC be removed from its
mounting and disassembled. Refer to Wiring Repair in Wiring Diagrams for the location of the wiring repair procedures.
1. Remove the relay wedge from the PDC relay cassette to be removed.
NOTE: It may be necessary to remove relay cassettes that are not being serviced from the PDC housing in order to obtain sufficient clearance to
access the faulty relay cassette. The same service procedure is repeated as necessary to remove each of the interfering relay wedges and relay cassettes
from the PDC housing.
Fig. 6 PDC Relay Casette Latches - Typical
2. From the top of the PDC housing, use a small screwdriver or a terminal pick tool (Special Tool Kit 6680) to release the two latches that secure the
relay cassette in the PDC.
3. Gently and evenly press the relay cassette down through the PDC housing.
