Liberty Sport 4WD L4-2.4L VIN 1 (2002)
d. Install the new upper ball joint nut supplied in the kit. Tighten the nut to 60 ft. lbs. (81 N.m).
17. Remove the right upper control arm using the following procedure:
a. Remove and save the upper control arm rear bolt.
b. Remove and save the upper control arm front bolt.
CAUTION:
Do not allow the anti-rotation flag on the upper control arm bolt to come in contact with the brake tube (Figure 7). Damage to the brake tube
may occur.
c. Remove and discard the right upper control arm from the vehicle.
18. Install the right upper control arm using the following procedure:
a. Install the upper control arm into position on the vehicle.
b. Having an assistant hold the upper control arm in position, install the upper control arm front bolt and nut, but do not tighten the bolt at this
time.
c. Having an assistant hold the upper control arm in position, install the upper control arm rear bolt and nut, but do not tighten the bolt at this time.
d. Install the new upper ball joint nut supplied in the kit. Tighten the nut to 60 ft. lbs. (81 N.m).
19. Raise the vehicle on the hoist and install both front tire and wheel assemblies. Tighten the lug nuts to 100 ft. lbs. (135 N.m).
20. Lower the vehicle from the hoist.
21. Jounce the front suspension several times to settle the suspension.
22. Tighten the front and rear upper control arm bolts on both sides to 90 ft. lbs. (122 N.m).
23. Verify that all brake tubes near the upper control arm mounting bolts are properly routed and in their retainer clips.
24. Connect the speed control servo electrical connector (Figure 3).
25. Place the speed control servo into position and install the mounting nuts (Figure 3).
26. Install the engine air cleaner housing and lid (Figure 2).
27. Connect the battery temperature sensor to the battery tray (Figure 1).
28. Install the battery tray into position and install the four mounting nuts (Figure 1).
29. Install the battery. Tighten the battery hold down bolt to 35 in. lbs. (4 N.m).
30. Clip the power distribution center into position.
31. Connect the positive battery cable to the battery.
32. Connect the negative battery cable to the battery.
33. Close the hood.
