Wrangler 2WD V6-3.8L (2008)
Radiator Cap: Testing and Inspection
Diagnosis and Testing - Radiator Cap
DIAGNOSIS AND TESTING - RADIATOR CAP
Remove cap from radiator. Be sure that sealing surfaces are clean. Moisten rubber gasket with water and install cap on pressure tester 7700 or an
equivalent.
Operate tester pump to bring pressure to 117 kPa (17 psi) on gauge. If pressure cap fails to hold pressure of at least 110 kPa (16 psi) replace cap. Refer
to the following CAUTION.
The pressure cap may test properly while positioned on tool 7700 (or equivalent). It may not hold pressure or vacuum when installed on radiator. If so,
inspect radiator filler neck and cap's top gasket for damage. Also inspect for dirt or distortion that may prevent cap from sealing properly.
CAUTION: Radiator pressure testing tools are very sensitive to small air leaks, which will not cause cooling system problems. A pressure cap
that does not have a history of coolant loss should not be replaced just because it leaks slowly when tested with this tool. Add water to tool.
Turn tool upside down and recheck pressure cap to confirm that cap needs replacement.
