Wrangler 2WD V6-3.8L (2008)
9. Install the washer (3) and the blend door pivot lever (4) onto the end of the blend door pivot shaft (5) located on the left side of the air distribution
housing (2). Make sure the lever retaining tab is fully engaged to the pivot shaft.
NOTE: Align the pin on the blend door lever with the groove in the pivot lever prior to installation of the blend door lever.
10. Install the blend door lever (7) onto the air distribution housing. Make sure the levers are correctly aligned to each other.
11. Install the screw and washer (6) that secures the blend door lever to the air distribution housing. Tighten the screw to 0.6 Nm (5 in. lbs.).
12. Install a new temperature control cable (1) See: Air Door/Air Door Cable/Service and Repair/Cable-Temperature Control/Installation.
13. Install the heater core See: Heater Core/Service and Repair/Installation.
14. Install the air distribution housing (3) onto the HVAC housing (1).
15. Install the HVAC housing assembly See: .
Air Inlet Housing
HOUSING-AIR INLET
NOTE: LHD model with A/C shown in illustrations. Heater-only models similar.