Rio5 L4-1.6L (2006)
Condenser HVAC: Service and Repair
Condenser Assembly
REPLACEMENT
CONDENSER ASSEMBLY
1. Recover the refrigerant with a recovery/recycling/charging station.
2. Disconnect the negative (-) battery terminal.
3. Remove the radiator.
4. Remove 2 nuts (A), and then disconnect the discharge line and liquid line from the condenser. Plug or cap the lines immediately after
disconnecting them to avoid moisture and dust contamination.
TORQUE: 7.8 - 11.7 N.m (0.8 - 1.2 kgf.m, 5.9 - 8.7 lb.ft)
5. Remove 2 bolts, and them remove the condenser (A) by lifting it up. Be careful not to damage the radiator and condenser fins when removing the
condenser.
6. Install in the reverse order of removal, and note these items :
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If you're installing a new condenser, add refrigerant oil ND-OIL8.
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Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right
O-rings for R-134a to avoid leakage.
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Be careful not to damage the radiator and condenser fins when installing the condenser.
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Be sure to install the lower mount cushions of condenser securely into the holes.
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Charge the system, and test its performance.
