Sorento 2WD V6-3.5L (2005)
5. Disconnect the electrical wiring on the intake manifold.
6. Remove and plug the rubber hose from steel coolant transfer line to the coolant reservoir.
7. Remove PCV and Brake booster vacuum hose.
8. Remove the negative battery cable from the intake manifold assembly.
9. Remove the surge tank stay brackets (3).
10. Remove front and rear intake manifold studs using jam nuts to remove. This step will prevent the windshield wiper cowl and motor from having to be
removed.
11. Remove surge tank and gasket.
12. Separate the surge tank from the induction manifold.
13. Remove the vacuum actuator (29223 39800) and transfer to new replacement manifold.
14. Position intake gasket P/N 29215 39800 properly and install new lower and upper manifold as an assembly. Before installing intake manifold bolts,
check alignment of intake gasket to prevent vacuum leaks and excessive fuel trim concerns.
15. Install in the reverse order of removal.
16. Top-off coolant level and bleed cooling system as required.
Torque Specifications
^ Air Intake Surge Tank to Induction Valve (bolt and nut) - 11-14 ft. lbs. (14.9-18.9 Nm).
^ All stay brackets to intake manifold - 15-20 ft. lbs. (20.3-27.1 Nm).
^ Depression Chamber Body (Vacuum Valve) - 84 inch lbs. (9.4 Nm).
Use LTS for Warranty Labor Time.
