Sportage 2WD L4-2.0L SOHC (1995)
WARNING: Fuel is explosive. An empty fuel tank can still contain explosive gases. Supply adequate ventilation to the work area. Do not smoke
and keep sparks and open flames away. Purge fumes from the tank as soon as possible.
1. Release the fuel inlet filler door catch by actuating the door release handle at the right side of the driver seat on the vehicle floor. This releases the
door to open.
2. Remove the filler cap from the inlet pipe assembly located on the vehicle rear right quarter.
3. Remove three screws from the neck portion of the inlet pipe assembly.
4. Remove the nut from the attaching bracket for the neck portion of the inlet pipe assembly.
5. Raise the vehicle on the hydraulic lift to the level where access can be gained at the right rear wheel well.
6. Remove two bolts from the bracket attaching the assembly to the vehicle frame.
7. Remove the attaching bolt holding the separator assembly to the inlet pipe assembly.
8. Remove the clamps retaining the hoses from the separator assembly to the fuel tank.
9. Take off the separator assembly which has been released and move it to the maintenance area.
INSTALLATION
1. Connect the separator hoses to the fuel tank assembly.
2. Install the hose retaining clamps on the hoses from the separator assembly as they connect to the fuel tank.
3. Attach the bolt which holds the separator assembly to the inlet pipe assembly.
4. Install the nut to the attaching bracket for the neck portion of the inlet pipe assembly.
5. Lower the vehicle on the hydraulic lift to ground level. Install three screws to the neck portion of the inlet pipe assembly.
6. Install the filler cap to the threaded portion of the inlet pipe assembly.
7. Close the fuel inlet filler door by pushing it until the catch is secure.
