Sportage 2WD L4-2.0L SOHC (1995)
Intake Air Plenum: Service and Repair
Removal
REMOVAL
1. Remove the two bolts for the air intake hose.
2. Loosen the clamp at the throttle body intake hose.
3. Remove the four breather hoses from the intake duct at the throttle body.
4. Disconnect the electrical connector at the mass air flow sensor.
5. Loosen the air intake hose clamp at the air cleaner assembly.
6. Remove the bolt for the air intake hose bracket.
7. Remove the bolts for the mass air flow sensor.
8. Remove the air intake hose assembly.
9. Remove the accelerator cable bracket bolts.
10. Disconnect the accelerator cable.
11. Drain the engine coolant.
12. Remove the vacuum hose for the brake booster.
13. Disconnect the throttle position sensor electrical connector.
14. Disconnect the two coolant hoses from the throttle body.
15. Remove the clamp and the idle speed controller air hose.
16. Remove the clamp and the air hose from the air rail.
17. Disconnect the PCV hose from the plenum chamber.
18. Remove the vacuum line from the pressure regulator.
19. Remove the vacuum line from the EGR valve.
20. Disconnect the electrical connector from the EGR solenoid.
21. Remove the cruise control vacuum lines from the plenum chamber.
22. Disconnect the idle speed controller electrical connector.
23. Remove the two bolts and stay bracket from the plenum chamber.
24. Remove the top two bolts from the manifold bracket.
25. Raise the vehicle on a lift.
26. Remove the two bottom bolts with the manifold bracket.
27. Lower the vehicle.
28. Remove the heater inlet hose at the elbow.
29. Remove the vacuum line at the vacuum pipe.
30. Remove the three nuts and bolts from the plenum chamber assembly and remove tile plenum chamber assembly.
31. Remove the vacuum hose from the top of the throttle body.
32. Remove the throttle body.
33. Remove the two bolts and nuts to remove the solenoid valve assembly and bracket.
34. Remove the two bolts with the idle speed activator and bracket.
35. Remove the two bolts and the tube assembly.
