Sportage 2WD 2Dr L4-2.0L (2002)
1. Place a small amount of sealer at the corners of the float camshaft caps and the distributor mounting cap.
2. Place cylinder head cover on top of cylinder head.
3. Secure cover with 15 bolts and tighten to specification.
Tightening torque: 35 - 52 inch lbs. (4 - 6 Nm)
4. Install the ignition coils and connect the spark plug wires to the spark plugs.
5. Fasten the two coils to the cylinder head cover with the four mounting bolts and tighten to specification.
Tightening torque: 60 inch lbs. (6.8 Nm)
6. Connect the two ignition coil connectors.
7. Install coil cover and secure with six bolts. Tighten to specification.
Tightening torque: 30 - 40 inch lbs. (3 - 5 Nm)
8. Install air intake hose and air intake tube as an assembly. Secure air intake tube to throttle body with three bolts and tighten to specification.
Tightening torque: 18 ft. lbs. (24 Nm)
9. Install the two air intake tube-to-Cylinder head cover bolts and tighten to specification.
Tightening torque: 16 ft. lbs. (22 Nm)
10. Connect the accelerator cable by pulling back on the throttle shaft pulley and inserting the cable in the slot. Release the throttle to the closed
position.
11. Install the IAC and breather hoses, and the vacuum line to the air intake tube.
12. Connect the air intake hose to the MAF sensor and tighten the clamp.
13. Install the resonance chamber and secure with one bolt. Tighten the two clamps.
14. Connect the negative battery cable.
