TD5 Defender
41
TRANSFER GEARBOX
12
REPAIR
10. Fit new seal using LRT-41-012 .
NOTE: Use end of tool marked ’REAR’ to
fit seal.
11. Position drive flange, fit new felt and steel
washers.
12. Position LRT-51-003 fit and tighten new drive
flange nut to 148 Nm (109 lbf.ft).
13. Position brake drum and tighten screw.
14. Tighten adjuster bolt to 25 Nm (18 lbf.ft) then
back off 1 1/2 turns.
15. Check that brake drum is free to rotate.
16. Fit propeller shaft. See PROPELLER SHAFTS,
Repair.
17. Top-up transfer gearbox oil.
GASKET - REAR OUTPUT SHAFT HOUSING
Service repair no - 41.20.55
Remove
1. Drain transfer gearbox oil. See
MAINTENANCE ,
2. Remove rear output shaft seal. See this
Section.
3. Mark output shaft housing to main casing for
assembly purposes.
4. Note position of shoulder bolt, remove 6 bolts
securing housing to main casing.
Refit
5. Clean output shaft housing, mating face on main
casing and sealant from bolt threads.
6. Apply Hylosil RTV 102 to mating flange on
output shaft housing.
7. Fit output shaft housing to main casing ensuring
that splines of output shaft are engaged in
differential.
8. Apply Loctite 290 to bolt threads.
9. Fit bolts and tighten by diagonal selection to 45
Nm (33 lbf.ft).
10. Fit rear output shaft seal. See this Section.
11. Fill transfer gearbox with oil. See
MAINTENANCE ,
