TD5 Defender
41
TRANSFER GEARBOX
8
REPAIR
17. Apply Hylomar PL32 sealant to switch threads.
18. Position switch into gearbox housing until
locknut/spacer bottoms out on housing.
19. Switches fitted with spacer: Tighten spacer
securing differential lock switch to 11 Nm (8
lbf.ft).
20. Connect Lucars to switch.
21. Switches fitted with locknut: Adjust switch.
See Adjustment.
22. Fit and align tunnel cover, fit and tighten screws.
23. Fit hand-brake lever and tighten bolts to 25 Nm
(18 lbf.ft).
24. Secure bulkhead carpet to LH side of tunnel.
25. Position relay/fuse panel, fit spacers and tighten
screws.
26. Fit insulation pad around gear levers.
27. Fit gear lever (s) gaiter.
28. Fit gearbox tunnel carpet.
29. Fit gear lever knobs.
30. Reconnect battery negative lead.
31. Fit battery cover.
SEAL - INPUT SHAFT
Service repair no - 41.20.50
Remove
1. Remove transfer gearbox. See this Section.
2. Remove and discard input shaft oil seal from
transfer gearbox.
Refit
3. Clean oil seal recess in transfer gearbox.
4. Lubricate new oil seal with transfer gearbox oil.
5. Using LRT-37-014, fit input shaft seal to transfer
gearbox.
6. Fit transfer gearbox. See this Section.
