Freelander Service Procedures
GENERAL DATA
04-12
Cylinder head
Type
Aluminium alloy
Cylinder head gasket *
Multi-layer steel
Cylinder head warp:
⇒
Lateral
⇒
Longitudinal
0.025 mm (0.001 in)
0.2 mm (0.08 in)
Cylinder head height
Reface height - minimum
118.95 - 119.05 mm (4.683 - 4.687 in)
118.95 mm (4.683 in)
Cylinder block
Type
Cosworth cast aluminium alloy with bearing ladder bolted to bottom of
block
Cylinder liner type
Damp, bottom half stepped - sliding fit into lower part of cylinder block
Cylinder liner bore:
⇒
RED grade A
80.000 - 80.015 mm (3.1496 - 3.1502 in.)
⇒
BLUE grade B
80.015 - 80.030 mm (3.1502 - 3.1508 in.)
Crankshaft
Material / Type
Cast spheroidal graphite iron with cold rolled fillets on all journals
except outer mains
Crankshaft end-float
⇒
Service limit
0.10 - 0.30 mm (0.004 - 0.012 in.)
0.40 mm (0.016 in.)
Main journal diameter:
⇒
Grade 1
67.743 - 67.749 mm (2.6670 - 2.6673 in.)
⇒⇒
Grade A (Green)
†
⇒⇒
Grade B (Yellow)
†
⇒⇒
Grade C (Black)
†
⇒
Grade 2
67.737 - 67.743 mm (2.6668 - 2.6670 in.)
⇒⇒
Grade A (Blue)
†
⇒⇒
Grade B (Green)
†
⇒⇒
Grade C (Yellow)
†
⇒
Grade 3
67.731 - 67.737 mm (2.6666 - 2.6668 in.)
⇒⇒
Grade A (Red)
†
⇒⇒
Grade B (Blue)
†
⇒⇒
Grade C (Green)
†
Maximum out of round
0.010 mm (0.0004 in.)
Main housing diameter:
⇒
Grade A
71.600 - 71.593 mm (2.8189 - 2.8186 in.)
⇒
Grade B
71.593 - 71.586 mm (2.8186 - 2.8183 in.)
⇒
Grade C
71.586 - 71.579 mm (2.8183 - 2.8181 in.)
Big-end journal diameter:
⇒
Grade A
54.049 - 54.055 mm (2.1279 - 2.1281 in.)
⇒
Grade B
54.043 - 54.049 mm (2.1277 - 2.1279 in.)
⇒
Grade C
54.037 - 54.043 mm (2.1274 - 2.1277 in.)
⇒
Maximum out of round
0.010 mm (0.0004 in.)
Big-end housing diameter:
⇒
Grade 7
57.677 - 57.671 mm (2.2707 - 2.2705 in.)
⇒⇒
Grade A (Green)
*
⇒⇒
Grade B (Blue)
*
⇒⇒
Grade C (Red)
*
⇒
Grade 8
57.671 - 57.665 mm (2.2705 - 2.2703 in.)
⇒⇒
Grade A (Yellow)
*
⇒⇒
Grade B (Green)
*
General
