Freelander Service Procedures
GENERAL DATA
04-22
Manual Gearbox - PG1
Gear ratios:
⇒
First
3.250 : 1 (19.902 : 1 overall)
⇒
Second
1.894 : 1 (11.598 : 1 overall)
⇒
Third
1.222 : 1 (7.483 : 1 overall)
⇒
Fourth
0.848 : 1 (5.019 : 1 overall)
⇒
Fifth
0.649 : 1 (3.974 : 1 overall)
⇒
Reverse
3.000 : 1
Reverse idler gear to selector fork clearance
0.5 to 1.1 mm (0.020 - 0.043 in)
Selector fork prong width
13.0 to 13.3 mm (0.512 - 0.524 in)
Selector fork groove to pin clearance:
⇒
Standard
0.05 to 0.35 mm (0.002 - 0.014 in)
⇒
Service limit
0.50 mm (0.020 in)
Selector fork groove width
7.05 to 7.25 mm (0.278 - 0.285 in)
Gearshift arm to guide clearance:
⇒
Standard
0.20 to 0.30 mm (0.008 - 0.012 in)
⇒
Service limit
0.55 mm (0.022 in)
Interlock shift guide groove width
8.10 to 8.20 mm (0.319 - 0.323 in)
Synchro ring to gear clearance:
⇒
Standard
0.85 to 1.10 mm (0.033 - 0.043 in)
⇒
Service limit (minimum clearance)
0.40 mm (0.016 in)
Selector shaft forks in synchro sleeve grooves
clearance:
⇒
Standard
0.45 to 0.65 mm (0.018 - 0.026 in)
⇒
Service limit
1.00 mm (0.039 in)
Gearshift arm guide to selector fork clearance:
⇒
Standard
0.20 to 0.50 mm (0.008 - 0.020 in)
⇒
Service limit
0.80 mm (0.031 in)
Gearshift arm guide tongue width
11.90 to 12.00 mm (0.469 - 0.472 in)
Gearshift arm guide to interlock assembly clearance:
⇒
Standard
0.05 to 0.35 mm (0.002 - 0.014 in)
⇒
Service limit
0.60 mm (0.024 in)
Gearshift arm guide groove width
13.05 to 13.25 mm (0.514 - 0.522 in)
Interlock ball to gearshift arm guide clearance:
⇒
Standard
0.05 to 0.25 mm (0.002 - 0.010 in)
⇒
Service limit
0.50 mm (0.020 in)
Interlock ball outside diameter
12.05 to 12.15 mm (0.474 - 0.478 in)
2nd to 3rd gear clearance:
⇒
Standard
0.06 to 0.21 mm (0.002 - 0.008 in)
⇒
Service limit
0.30 mm (0.012 in)
3rd gear thickness:
⇒
Standard
35.42 to 35.47 mm (1.394 - 1.396 in)
⇒
Service limit
35.30 mm (1.390 in)
