Freelander Service Procedures
MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
30-3-10 REPAIRS
14. Remove 4 nuts securing RH exhaust manifold
to cylinder head.
15. Remove exhaust manifold, remove and discard
gasket.
Refit
1. Clean exhaust manifold and mating face on
cylinder head.
2. Fit new exhaust manifold gasket, position
exhaust manifold, fit nuts and tighten to 45 Nm
(33 lbf.ft).
3. Position heat shield to IRD unit.
4. Fit nut securing heat shield to IRD housing and
tighten to 45 Nm (33 lbf.ft).
5. Fit nut securing heat shield to IRD pinion
housing and tighten to 25 Nm (18 lbf.ft).
6. Fit 2 bolts securing heat shield to lower engine
steady mounting bracket and tighten to 9 Nm (7
lbf.ft).
7. Fit gear selector cable in body clip and secure
with cable tie.
8. Position lower engine steady to sump
mounting, fit and tighten bolt to 100 Nm (74
lbf.ft).
9. Tighten bolt securing lower engine steady to
subframe to 100 Nm (74 lbf.ft).
10. Fit exhaust front pipe.
- K SERIES KV6, REPAIRS, Front pipe - Non
NAS.
11. Fit underbelly panel.
12. Lower vehicle on ramp.
13. Connect RH HO2S multiplug, secure multiplug
in coolant rail bracket.
14. Position upper RH engine steady to top arm, fit
and tighten bolt to 100 Nm (74 lbf.ft).
15. Tighten bolt securing upper RH engine steady
to body to 100 Nm (74 lbf.ft).
16. Connect battery earth lead.
Gasket(s) - exhaust manifold - RH - KV6 -
NAS
$% 30.15.16
Remove
1. Disconnect battery earth lead.
2. Remove RH catalytic converter.
Catalytic converter - RH - KV6 - NAS.
3. Remove 4 nuts securing exhaust manifold to
cylinder head, remove manifold and discard
gasket.
Refit
1. Clean exhaust manifold and mating face.
2. Using new gasket, fit exhaust manifold and
tighten nuts to 45 Nm (33 lbf.ft).
3. Fit RH catalytic converter.
Catalytic converter - RH - KV6 - NAS.
4. Connect battery earth lead.
