Freelander Service Procedures
MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
REPAIRS 30-3-13
13. Remove 4 nuts securing manifold and remove
exhaust manifold.
14. Remove and discard manifold and down pipe
gaskets.
Refit
1. Clean exhaust manifold and mating faces.
2. Using new gaskets, fit exhaust manifold and
tighten nuts to cylinder head to 45 Nm (33 lbf.ft)
and nuts to front pipe to 50 Nm (37 lbf.ft).
3. Connect H02S multiplugs, secure multiplugs to
brackets and harness to clips.
4. Clean compressor and mounting bracket
mating faces.
5. Fit compressor heat shield.
6. Position compressor to mounting and align
heat shield. Fit and tighten bolts to 25 Nm (18
lbf.ft).
7. Using a 3/8" square drive socket bar, raise
ancillary drive belt tensioner and fit drive belt to
pulleys.
8. Fit underbelly panel.
9. Fit engine acoustic cover.
ENGINE - K SERIES KV6, REPAIRS,
10. Connect battery earth lead.
Seals - inlet manifold chamber - up to
03MY
$% 30.15.37
Remove
1. Disconnect battery earth lead.
2. Remove vacuum enhancer.
3. Position absorbent cloth around fuel feed pipe
connection to collect spillage.
WARNING: The spilling of fuel is
unavoidable during this operation. Ensure
that all necessary precautions are taken to
prevent fire and explosion.
4. Pull back rubber sleeve on fuel pipe connector,
release connector and disconnect fuel pipe
from fuel rail pipe.
CAUTION: Always fit plugs to open
connections to prevent contamination.
