Freelander Service Procedures
MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
REPAIRS 30-3-17
30. Remove and discard seals from inlet manifold
chamber and 'O' rings from RH inlet manifold.
Refit
1. Clean seal faces on inlet manifold chamber and
inlet manifolds.
2. Fit new 'O' rings to RH inlet manifold and new
seals to manifold chamber.
3. Position inlet manifold chamber, secure RH coil
harness clips in inlet manifold chamber support
brackets.
4. Connect multiplugs to plug top coils and secure
with locking clips.
5. Align inlet manifold chamber to inlet manifolds,
fit and tighten bolts to 18 Nm (13 lbf.ft).
6. Align inlet manifold chamber support brackets
to RH camshaft cover, fit and tighten bolts to 10
Nm (7.5 lbf.ft).
7. Position engine harness brackets to inlet
manifold chamber, fit and tighten screws.
8. Connect multiplugs to VIS motors.
9. NAS models: Connect engine breather pipe.
10. NAS models: Connect multiplugs to IAT and
MAF sensors.
11. Connect brake servo vacuum hose to inlet
manifold chamber.
12. Connect vacuum/breather hoses to LH and RH
camshaft covers and to throttle body.
13. Connect cruise control actuator vacuum pipe.
14. Non NAS models: Connect vacuum hose to
IACV housing.
15. Non NAS models: Connect multiplugs to TP
and IACV sensors.
16. Connect vacuum/breather hoses to LH
camshaft cover, 'T' piece and purge control
valve.
17. Non NAS models: Connect small vacuum
hose to purge control valve.
18. Connect multiplug to purge control valve .
19. Connect EVAP hose to purge control valve.
20. Connect fuel hose to fuel rail pipe, fit rubber
sleeve over hose connector.
21. Remove absorbent cloth.
22. Non NAS models: Connect throttle inner cable
to throttle cam and secure outer cable in
abutment bracket.
23. Non NAS models: Secure throttle cable in
clips on harness brackets.
24. Adjust throttle cable, if fitted.
PETROL, ADJUSTMENTS, Throttle cable -
check and adjust - KV6.
25. Remove vacuum enhancer.
26. Connect battery earth lead.
