Range Rover P38
TRANSFER BOX
13
REPAIR
31. Remove 6 bolts securing transfer box to gearbox
and release 2 harness clip mounting brackets.
32. Adjust transmission lift as necessary, release
and remove transfer box.
33. Remove seal from transfer box casing using a
suitable lever.
CAUTION: Ensure seal location does not
become damaged as seal is levered from
casing.
34. Remove seal from gearbox casing using a
suitable lever.
Refit
35. Ensure seal location faces on gearbox are clean.
36. Lubricate oil seal lip with transmission fluid
37. Automatic models: Using LRT-44-001 fit seal
to gearbox casing.
38. Manual models: Using LRT-37-014 fit seal to
extension housing.
39. Ensure seal location faces on transfer box are
clean.
40. Lubricate oil seal lip with transfer box oil.
41. Using LRT-41-011 fit seal to transfer box.
42. Clean transfer and gearbox mating faces and
dowel and dowel holes.
43. Lubricate transfer box input shaft with
transmission fluid.
44. Raise transfer box on lift and adjust angle of lift
as necessary to align shafts.
45. Engage shafts and locate transfer box dowels to
gearbox.
46. Fit bolts securing transfer box to gearbox and
tighten to
45 Nm (33 lbf.ft). Ensure that the 2
harness clip mounting brackets are correctly
fitted when fitting bolts.
47. Secure harness to clips.
48. Align bracket securing fuel pipe and purge pipe
to transfer box and secure with bolt.
49. Connect multiplugs to High/Low motor and
output shaft speed sensor.
50. Connect 2 Lucars to transfer box fluid
temperature sensor.
51. Clean breather pipe bolt and banjo, fit new
sealing washers and tighten bolt to
15 Nm
(11 lbf.ft).
52. Align harness support bracket and gear selector
cable abutment bracket to gear box, and secure
with bolts.
53. Automatic models: Connect gear selector
cable trunnion to gearbox lever and secure with
split pin.
