R380 Manual Gearbox Overhaul: Repairs and Replacements
INTRODUCTION
INTRODUCTION
1
INTRODUCTION
How to use this manual
To assist in the use of this manual the section title is
given at the top and the relevant sub - section is
given at the bottom of each page.
This manual contains procedures for overhaul of the
R380 gearbox on the bench with the clutch and, if
applicable, the transfer box removed. For all other
information regarding Adjustments, Removal of oil
seals, clutch, transfer box and gearbox unit, consult
the appropriate Repair Manual for the model
concerned.
This manual is divided into 5 sections, Data, Torque
Settings, Service Tools, Description and finally,
Overhaul.To assist filing of revised information each
sub - section is numbered from page 1.
The individual overhaul items are to be followed in
the sequence in which they appear. Items numbered
in the illustrations are referred to in the text.
Overhaul operations include reference to Service
Tool numbers and the associated illustration depicts
the tool in use. Operations also include reference to
wear limits, relevant data, torque figures, and
specialist information and useful assembly details.
WARNINGS, CAUTIONS and NOTES have the
following meanings:
WARNING: Procedures which must be
followed precisely to avoid the possibility
of injury.
CAUTION: Calls attention to procedures
which must be followed to avoid damage
to components.
NOTE: Gives helpful information.
References
Operations covered in this manual do not include
reference to testing the vehicle after repair. It is
essential that work is inspected and tested after
completion and if necessary, a road test of the
vehicle is carried out, particularly where safety
related items are concerned.
Dimensions
The dimensions quoted are to design engineering
specification with Service Limits where applicable.
REPAIRS AND REPLACEMENTS
When replacement parts are required it is essential
that only Land Rover recommended parts are used.
Attention is particularly drawn to the following points
concerning repairs and the fitting of replacement
parts and accessories.
Safety features embodied in the car may be
impaired if other than Land Rover recommended
parts are fitted. In certain territories, legislation
prohibits the fitting of parts not to the manufacturer’s
specification.
Torque wrench setting figures given in this Manual
must be used. Locking devices, where specified,
must be fitted. If the efficiency of a locking device is
impaired during removal it must be renewed.
The Terms of the vehicle Warranty may be
invalidated by the fitting of other than Land Rover
recommended parts. All Land Rover recommended
parts have the full backing of the vehicle Warranty.
Land Rover Dealers are obliged to supply only
recommended parts.
