R380 Gearbox Overhaul: Gear Change/Selector Housings - Complete Overhaul
MANUAL GEARBOX
20
OVERHAUL
4. Remove extension from lower gear lever.
5. Remove bolt and special washer securing
lower gear lever.
6. Carefully withdraw lower gear lever from
housing ensuring that spring loaded nylon pad
is retained during removal.
WARNING: Personal injury may result if
pad is not retained.
7. Release nylon pad, recover spring.
8. Clean all components.
Inspection
1. Check lower gear lever ball pin for wear,
replace if necessary.
CAUTION: If lower gear lever is to be
replaced then ball pin seating, located in
remote housing should also be replaced.
2. Check nylon pad and spring for wear and
damage, replace if necessary.
3. Check bias spring roll pin for damage, replace
if necessary.
Reassemble
1. Smear ball pin with multi-purpose grease and
fit spring and nylon pad.
2. Depress nylon pad against spring pressure,
position lower gear lever in housing.
CAUTION: Ensure nylon pad is facing
away from bias spring location.
3. Fit lower gear lever retaining bolt and special
washer, tighten bolt to 15 Nm (11 lbf.ft).
4. Fit extension to lower gear lever.
5. Position roll pin and bias spring to housing, fit
roll pin.
6. Fit bias spring adjusting screws and locknuts.
7. Using a suitable piece of tubing locate both
ends of bias spring over ball pins.
NOTE: Do not adjust bias spring at this
stage.
