Reassemble Output Shaft for R380 Manual Gearbox Overhaul
MANUAL GEARBOX
32
OVERHAUL
Checking 2nd gear end-float
New: 0.04 - 0.21 mm (0.0016 - 0.008 in)
Service limit: 0.337 mm (0.013 in)
7. Invert output shaft in vice and fit 3rd gear
needle roller bearing, third gear and
synchromesh baulk rings.
8. Assemble 3rd/4th gear synchromesh selector
hub, noting 3rd speed side markings, on to
output shaft splines taking care to locate the
baulk rings into recesses in the selector hub.
9. Fit spacer.
10. Using LRT-99-002 and a suitable mandrel
positioned on bearing inner race, press on new
pilot bearing.
Check end float of 3rd gear.
Checking 3rd gear end-float
New: 0.11 - 0.21 mm (0.004 - 0.008 in)
Service limit: 0.337 mm (0.013 in)
