R380 Manual Gearbox Overhaul
MANUAL GEARBOX
OVERHAUL
33
Reverse idler gear and centre plate - Reassemble
1. Examine components for wear and damage.
2. Assemble reverse idler gear needle roller
bearing, idler gear, spacer and shaft and using
suitable tool, press into centre plate.
3. Using feeler gauges, check clearance between
reverse idler gear and shaft flange, fit a thicker
or thinner spacer if necessary in order to
achieve correct clearance.
New clearance:
0.04 - 0.38 mm (0.0016in - 0.015 in)
Service limit:
0.38 mm (0.015 in)
4. Fit splash shield, fit bolts and tighten to 8 Nm
(6 lbf.ft).
CAUTION: Do not fit detent balls or
springs at this stage.
Selectors - Inspection
1. Examine selector rail and pins for wear and
damage.
2. Examine selector forks for wear and damage.
NOTE: The selector rail and fork is only
supplied as a complete assembly.
3. Examine interlock spools for wear and
damage.
