Mark LT 2WD V8-5.4L VIN 5 (2007)
Removal and Installation
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will
render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice.
In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety
Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with
water.
CAUTION: Electronic modules are sensitive to electrical charges. The anti-lock brake system (ABS) module can be damaged if exposed to these
charges.
CAUTION: When installing a new ABS module or hydraulic control unit (HCU), do not use the pump motor harness as a carrying handle. Failure to
follow these instructions may result in damage to the HCU assembly.
CAUTION: When disconnecting the brake lines, do not allow brake fluid to drip onto the ABS module or premature failure may occur.
CAUTION: Do not allow brake fluid to drip into the ABS module electrical connector cavity or premature failure may occur.
1. Disconnect the battery ground cable.
2. Remove the air cleaner assembly.
3. NOTE: The brake tubes must be installed in the same location as removed.
Remove the 5 brake tube-to-HCU fittings.
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To install, tighten to 23 Nm (17 ft. lbs.).
4. Remove the 2 HCU-to-bracket nuts and the HCU.
^
To install, tighten to 8 Nm (71 inch lbs.).
5. Remove the ABS module.
6. NOTE: The HCU bracket does not have to be removed in order to complete this procedure.
If necessary, remove the 3 HCU-bracket-to-frame bolts and the bracket.
^
To install, tighten to 30 Nm (22 ft. lbs.).
7. To install, reverse the removal procedure.
^
Bleed the brake system.
