Mark LT 2WD V8-5.4L VIN 5 (2007)
Disc Brake System - Exploded View
Removal
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will
render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice.
In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety
Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with
water.
1. Check the brake fluid level in the brake master cylinder reservoir.
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If necessary, remove fluid until the brake master cylinder reservoir is half full.
2. With the vehicle in NEUTRAL, position it on a hoist.
3. CAUTION: Do not allow the caliper to hang from the brake hose or damage to the hose can occur.
Remove the 2 brake caliper guide pin bolts and position the caliper aside.
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Support the caliper using mechanic's wire.
4. Remove the brake pads and the 2 spring clips.
5. CAUTION: Install new brake pads if they are worn past the specified thickness, above the metal backing plate. Install the new brake pads in
complete axle sets.
Inspect the brake pads for wear and contamination.
Installation
1. NOTE: One brake disc pad kit contains the pads required for both the RH and LH side.
Install the new spring clips and brake pads.
2. NOTE: Protect the pistons and boots when compressing the piston into its bore.
Using a suitable tool, compress the disc brake caliper pistons into the brake caliper bore.
3. NOTE: Tighten the lower caliper guide pin bolt first.
Position the brake caliper on the brake caliper anchor plate and install the 2 guide pin bolts.
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Tighten to 74 Nm (55 ft. lbs.).
