Navigator 2WD V8-5.4L (2007)
Removal and Installation
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will
render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice.
In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety
Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately
wash it with water.
1. CAUTION: Electronic modules are sensitive to static electrical charges. If exposed to these charges, damage may result.
Disconnect the battery ground cable. For additional information, refer to Battery.
2. Disconnect the anti-lock brake system (ABS) module electrical connector.
3. CAUTION: Only authorized inlet hydraulic brake tubes should be used. These tubes are of specific design and only authorized parts
should be used when installing new inlet brake tubes.
NOTE: Plug each open port to prevent brake fluid from spilling.
Disconnect the 6 brake tube fittings.
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To install:
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tighten the master cylinder brake tube fittings to 25 Nm (18 ft. lbs.)
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tighten the remaining brake tube fittings to 20 Nm (15 ft. lbs.)
4. Remove the 3 hydraulic control unit (HCU)-to-bracket bolts and the HCU.
^
To install, tighten to 9 Nm (80 inch lbs.)
5. To install, reverse the removal procedure.
^
Bleed the brake system.
