Navigator 4WD V8-5.4L (2010)
Brake Caliper: Service and Repair
Rear Disc Brake
Brake Caliper
Brake Caliper
Removal and Installation
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that
has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of
serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In
the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data
Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
NOTICE: Do not spill brake fluid onto painted or plastic surfaces or damage to surface may occur. If brake fluid is spilled onto a painted or
plastic surface, immediately wash the surface with water.
1. Remove the wheel and tire. For additional information, refer to Wheels and Tires.
2. Remove the brake hose flow bolt and disconnect the hose.
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Remove and discard the copper washers.
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To install, tighten to 40 Nm (30 lb-ft).
3. Remove the 2 brake caliper guide pin caps and bolts.
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Inspect the guide pin threads for damage, install a new guide pin(s) as necessary.
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To install, tighten to 38 Nm (28 lb-ft).
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Clean and dry guide pin threads as necessary.
4. Remove the brake caliper and remove the brake pads from the caliper.
5. Inspect the disc brake caliper dust boot for leaks and/or damage.
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If leaks or damage are found, install a new brake caliper.
6. NOTICE: Do not apply lubricant to guide pin threads or incorrect tightening of the guide pins may result.
To install, reverse the removal procedure.
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Install new guide pin bushings.
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Apply supplied white lubricant to the inside of the guide pin bushings.
7. Bleed the brake caliper. For additional information, refer to Brakes and Traction Control for Component Bleeding.
