Navigator 4WD V8-5.4L DOHC VIN A (2000)
Brake Caliper: Service and Repair
Rear
Caliper Removal and Installation
Removal
WARNING: Asbestos fiber dust may be present on brake and clutch assemblies and is hazardous to health if inhaled. Brake and clutch
assemblies should be cleaned using a vacuum cleaner recommended for use with asbestos fibers, such as a brake/clutch/service vacuum. The
bag must be labeled per OSHA instructions, sealed, and the trash hauler notified as to the bag's contents.
WARNING: If a vacuum suitable for asbestos is not available, cleaning should be done wet. If dust generation is still possible, technicians
should wear government-approved toxic dust purifying respirators.
WARNING: Occupational safety and health act (OSHA) requires areas where asbestos dust generation is possible to be isolated and posted
with warning signs. Only technicians performing brake or clutch repair should be present in the area.
1. WARNING: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension
vehicle. This can be accomplished by turning off the air suspension switch located in the RH kick panel area. Failure to do so can result in
unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
Raise and support the vehicle.
2. Remove the wheel and tire assembly.
3. CAUTION: Install new brake pads in complete axle sets.
Inspect the brake pads for wear or contamination.
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Install new brake pads if worn to or past specification.
4. WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If
brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally,
drink water and induce vomiting. Get medical attention immediately.
CAUTION: Brake fluid is harmful to painted or plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it
with water.
Disconnect the brake hose.
1. Remove the bolt.
2. Disconnect the rear wheel brake hose.
3. Remove the copper washers, and plug the brake hose.
