Navigator 4WD V8-5.4L DOHC VIN R (2001)
Air Bag Harness: Service and Repair
REMOVAL
WARNING:
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ALWAYS WEAR SAFETY GLASSES WHEN REPAIRING AN AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) VEHICLE
AND WHEN HANDLING AN AIR BAG MODULE. THIS WILL REDUCE THE RISK OF INJURY IN THE EVENT OF AN
ACCIDENTAL DEPLOYMENT.
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ANYTIME THE SIDE AIR BAG HAS DEPLOYED, THE SEAT BACKREST FRAME MUST BE REPLACED. DO NOT ATTEMPT
TO REPAIR THE SEAT BACKREST FRAME OR SIDE AIR BAG MOUNTING BRACKET. THE SEAT BACKREST FRAME MUST
BE INSTALLED NEW. FAILURE TO DO SO MAY CAUSE THE SIDE AIR BAG MODULE TO NOT FUNCTION CORRECTLY,
POSSIBLY RESULTING IN PERSONAL INJURY.
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INSPECT THE SIDE AIR BAG MODULE MOUNTING BRACKET FOR DAMAGE. IF THE MOUNTING BRACKET IS DAMAGED
DO NOT ATTEMPT TO REPAIR THE SEAT BACKREST FRAME OR SIDE AIR BAG MODULE MOUNTING BRACKET. IF
DAMAGED, THE SEAT BACKREST FRAME MUST BE INSTALLED NEW. FAILURE TO DO SO MAY CAUSE THE SIDE AIR
BAG MODULE TO NOT FUNCTION CORRECTLY, POSSIBLY RESULTING IN PERSONAL INJURY.
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CARRY A LIVE SIDE AIR BAG MODULE WITH THE AIR BAG AND TEAR SEAM POINTED AWAY FROM YOUR BODY. THIS
WILL REDUCE THE RISK OF INJURY IN THE EVENT OF AN ACCIDENTAL DEPLOYMENT.
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DO NOT SET A LIVE SIDE AIR BAG MODULE DOWN ON THE COVER TEAR SEAM. THIS WILL REDUCE THE RISK OF
INJURY IN THE EVENT OF AN ACCIDENTAL DEPLOYMENT.
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AFTER DEPLOYMENT, THE AIR BAG SURFACE CAN CONTAIN DEPOSITS OF SODIUM HYDROXIDE, A PRODUCT OF THE
GAS GENERANT COMBUSTION THAT IS IRRITATING TO THE SKIN. WASH YOUR HANDS WITH SOAP AND WATER
AFTER HANDLING AN AIR BAG MODULE.
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NEVER PROBE THE CONNECTORS ON THE AIR BAG MODULE. DOING SO CAN RESULT IN AIR BAG DEPLOYMENT,
WHICH CAN RESULT IN PERSONAL INJURY.
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VEHICLE SENSOR ORIENTATION IS CRITICAL FOR PROPER SYSTEM OPERATION. IF A VEHICLE EQUIPPED WITH AN
AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) IS INVOLVED IN A COLLISION, INSPECT THE SENSOR MOUNTING
BRACKET AND WIRING PIGTAIL FOR DEFORMATION. REPLACE AND PROPERLY POSITION THE SENSOR OR ANY
OTHER DAMAGED SUPPLEMENTAL RESTRAINT SYSTEM (SRS) COMPONENTS WHETHER OR NOT THE AIR BAG IS
DEPLOYED.
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TO AVOID ACCIDENTAL DEPLOYMENT AND POSSIBLE PERSONAL INJURY, THE BACKUP POWER SUPPLY MUST BE
DEPLETED BEFORE REPAIRING OR REPLACING ANY FRONT OR SIDE AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) COMPONENTS AND BEFORE SERVICING, REPLACING, ADJUSTING OR STRIKING COMPONENTS NEAR THE
FRONT OR SIDE AIR BAG SENSORS, SUCH AS DOORS, INSTRUMENT PANEL, CONSOLE, DOOR LATCHES, STRIKERS,
SEATS AND HOOD LATCHES.
PLEASE REFER TO THE APPROPRIATE VEHICLE SHOP MANUAL TO DETERMINE LOCATION OF THE FRONT AIR BAG
SENSORS.
THE SIDE AIR BAG SENSORS ARE LOCATED AT OR NEAR THE BASE OF THE B-PILLAR.
TO DEPLETE THE BACKUP POWER SUPPLY ENERGY, DISCONNECT THE BATTERY GROUND CABLE AND WAIT AT
LEAST ONE MINUTE. BE SURE TO DISCONNECT AUXILIARY BATTERIES AND POWER SUPPLIES (IF EQUIPPED).
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THE RESTRAINT SYSTEM DIAGNOSTIC TOOL IS FOR RESTRAINT SYSTEM SERVICE ONLY. REMOVE FROM VEHICLE
PRIOR TO ROAD USE. FAILURE TO REMOVE COULD RESULT IN INJURY AND POSSIBLE VIOLATION OF VEHICLE
SAFETY STANDARDS.
NOTE:
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If a seat equipped with a seat mounted side airbag system is being serviced the airbag system must be deactivated per the deactivation procedure
contained in Air Bag Systems of the appropriate car/truck service manual.
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Airbag simulators (restraint system diagnostic tools) MUST be installed under the seats in the side airbag to floor connector.
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Diagnostics or repairs are not to be performed on a side airbag system with the seat in the vehicle. Prior to attempting to diagnose/repair the side
airbag system the seat must be removed from the vehicle and the restraint system diagnostic tool must be installed in side airbag connector at the
floor connector. The restraint system diagnostic tool must be removed prior to operating the vehicle.
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Diagnostics may be performed on seat Systems other than the side airbag system (lumbar, climate controlled, heated, power seat track) with the
seat installed in the vehicle as long as the restraint system diagnostic tool is installed under the seat in the side airbag to floor connector.
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After diagnosing/repairing a seat system the restraint system diagnostic tool must be removed before operating the vehicle.
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Seat with power lumbar shown, seat with manual lumbar is similar.
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Navigator is shown, Expedition is similar.
1. Prepare the vehicle for side air bag wiring harness removal.
1
Disconnect the battery ground cable and wait at least one minute.
WARNING: TO AVOID ACCIDENTAL DEPLOYMENT AND POSSIBLE PERSONAL INJURY, THE BACKUP POWER
SUPPLY MUST BE DEPLETED BEFORE PREPARING OR REPLACING ANY FRONT OR SIDE AIR BAG SUPPLEMENTAL
RESTRAINT SYSTEM (SRS) COMPONENTS AND BEFORE SERVICING, REPLACING, ADJUSTING OR STRIKING
