B3000 SE Cab Plus 4 4WD V6-3.0L OHV (2000)
2) Nuts
3) Master Cylinder
Note Before installation, bleed the master cylinder.
5. Install in reverse order of removal.
Tightening torque:
Brake lines: 15 - 20 Nm (1.53 - 2.04 kgf-m, 12 - 14 ft. lbs.)
6. Bleed brake system; refer to Brake Bleeding; Service and Repair.
Disassembly and Reassembly
BRAKE MASTER CYLINDER DISASSEMBLY / ASSEMBLY
1. Remove the master cylinder; refer Removal and Installation.
2. Clean the outside of the brake master cylinder.
3. Remove the brake master cylinder filler cap and drain the remaining brake fluid.
4. On cruise control equipped vehicles, remove the brake pressure switch.
5. Remove the brake master cylinder reservoir.
6. Depress the primary piston, remove the snap ring and remove and discard the primary piston assembly.
7. Remove the brake pressure control valve.
8. Remove the secondary piston assembly stop bolt.
9. Plug the rear brake outlet port and, if necessary, plug the brake pressure switch port.
10. Apply compressed air into the front brake outlet port, and remove the secondary piston assembly and discard.
Note If the brake master cylinder bore is damaged, the brake master cylinder must be replaced.
11. Use isopropyl alcohol to clean the brake master cylinder bore; inspect for damage.
12. Use appropriate brake fluid to lubricate the new piston assembly seals.
