B4000 V6-4.0L SOHC (2005)
Flywheel Gear: Service and Repair
FLYWHEEL RING GEAR REMOVAL / INSTALLATION
1. Remove the transmission
2. Remove the clutch disc and the clutch cover.
3. Remove the flywheel.
Caution:
^
Do not heat the flywheel ring gear beyond 278°C (532°F). Use heat indicating crayons to prevent over heating.
Caution:
^
Tap the flywheel ring gear evenly to prevent binding.
4. Remove the flywheel ring gear from the flywheel.
1
Evenly heat the flywheel ring gear and use a brass drift to drive the flywheel ring gear off the flywheel.
Warning:
^
This procedure should be performed only by a properly equipped and experienced acetylene torch operator. To avoid personal injury,
use tongs or wear welding gloves and safety goggles when handling the heated flywheel ring gear.
Caution:
^
Do not heat the flywheel ring gear beyond 278°C (532°F). Use heat Indicating crayons to prevent over heating.
Caution:
^
Keep the torch moving to prevent hot spots.
5. Evenly heat the flywheel ring gear.
6. Install the flywheel ring gear.
1
The bevel on the flywheel ring gear must face the rear of the flywheel.
2
Use a brass drift.
7. Install the flywheel.
8. Install the clutch disc and clutch cover.
9. Install the transmission.
