B4000 SE Cab Plus 4 4WD V6-4.0L SOHC (2001)
4.
Connect the lower heater water hose to the water pump.
5.
Connect the Crankshaft Position (CKP) sensor electrical connector, position the wiring and secure the wiring anchors.
6.
Install the thermostat housing into the water pump bypass hose, install the bolts, and position the bypass hose clamp. Tighten the bolts to 11 Nm (8
lb-ft).
7.
Install the generator mounting bracket. Tighten the bolts to 42 Nm (31 lb-ft).
8.
Connect the generator wiring. Tighten the B+ terminal nut to 8 Nm (71 lb-in).
9.
Install the accessory drive belt tensioner. Tighten the bolt to 47 Nm (35 lb-ft).
10.
Install the accessory drive belt.
11.
Position the radiator into the engine compartment and install the bolts. Tighten the bolts to 8 Nm (70 lb-in).
12.
All Vehicles: Connect the two (2) transmission cooler lines.
CAUTION:
Use 2-wrenches, one to hold the radiator fitting and one to tighten the cooler line. Tighten to 24 Nm (17 lb-ft).
13.
Connect the lower radiator hose to the water pump.
14.
Install the fan shroud and the fan blade and clutch assembly together in the vehicle.
15.
Install the fan shroud bolts and tighten to 8 Nm (70 lb-in).
16.
Tighten the fan clutch nut using Fan Pulley Holding Wrench 303-239 or 49UN01008 and Fan Clutch Nut Wrench 303-240 or 49UN01007.
Tighten the fan clutch nut to 55 Nm (41 lb-ft).
17.
Connect radiator overflow hose.
18.
Install the right hand valve cover. Tighten the bolts to 10 Nm (86 lb-in).
19.
Install the fuel injection supply manifold. Tighten to 23 Nm (17 lb-ft).
20.
Connect the fuel pulse damper vacuum hose.
21.
Position wiring and connect all six (6) fuel injector connectors.
22.
Install the left hand valve cover. Tighten the bolts to 10 Nm (89 lb-in).
23.
Connect the fuel supply line:
-
Connect the fuel supply line to the fuel supply manifold.
-
Install the bolts to the fuel supply line and retaining clip on the left hand valve cover.
-
Tighten the bolts to 6 Nm (53 lb-in).
24.
Connect the heater bypass hose to the thermostat housing.
25.
Install the upper radiator hose.
26.
Connect the engine coolant temperature sensor electrical connector and the water temperature indicator sender unit connector.
27.
Raise and support the vehicle.
28.
Connect the lower radiator hose to the radiator.
29.
Install the air deflector.
30.
Drain the engine oil. Tighten the drain plug to 25 Nm (18 lb-ft).
