Cougar/XR7 L4-140 2.3L SOHC Turbo (1983)
NOTE:
If contact is made between new rear brace (E4SH-19D897-BA) and a heater water tube, refer to the following "Heater Water Tubes
Replacement" procedure.
7.
Remove the upper left compressor bracket (19D625) attaching bolt (N606063-S100) (discard) (Figure 1) and install new attaching bolt (N606062-
S36) (Figure 6).
8.
Tighten all nuts and bolts, which are not required for belt tensioning, to 35 ft.lbs.
9.
Replace the water pump pulley following the succeeding pulley replacement procedure.
10.
Install new A/C compressor drive belt (E5PZ-8620- D) over the water pump and A/C compressor drive pulleys, and using Belt Tension Gauge
T63L-8620- A, tension to 130 lbs. Tighten screw and washer assembly (N602742-S100) to 35 ft.lbs. to maintain tension.
11.
Install bolt (N605800-S100) attaching bracket (19D625) to brace (E4SZ-2888-A). Tighten to 35 ft.lbs.
Figure 7
Water Pump Pulley Replacement
1.
Loosen alternator pivot bolt (389483-S36) on the inboard side of alternator (Figure 7).
2.
Loosen alternator adjusting bolt (57103-S2) and push the alternator inboard (Figure 7).
3.
Remove the two drive belts from the water pump pulley sheaves and push aside (save).
4.
Remove and discard water pump pulley (8509) by removing bolts (4) (N602550-S2) (save) (Figure 7).
5.
Install new three sheave water pump pulley (E5ZZ- 8509-C) and attach using (4) (N602550-S2) bolts removed in Step 4. Torque to 14-20 ft.lbs.
NOTE:
Spacer - water pump pulley (E3ZE- 8456-BA) must be reinstalled.
6.
Install the two drive belts removed in Step 3 over the pulleys and using Belt Tension Gauge T63L- 8620-A, tension to 130 lbs. Tighten alternator
adjusting bolt (57103-S2) to 30 ft.lbs. to maintain tension. Tighten alternator pivot bolt (389483-S36) to 50 ft.lbs. (Figure 7).
Heater Water Tubes Replacement
Removal
1.
Drain the engine coolant into a suitable container.
