Cougar/XR7 V8-4.6L VIN W (1997)
Crankshaft Pulley Keyway Silicone Gasket Sealant Application Locations
14. Apply Silicone Gasket and Sealant F6AZ-19562-AA or equivalent meeting Ford specification WSE-M4G323-A6 to end of the keyway and
crankshaft pulley.
NOTE: Prior to applying sealer, clean sealing surfaces with Metal Surface Cleaner F4AZ-19A536-RA or equivalent meeting Ford specification
WSE-M5B392-A, to remove all residue that may interfere with the sealer's ability to adhere.
15. Position crankshaft pulley on crankshaft. Make sure crankshaft key and keyway are aligned.
16. Using Crankshaft Damper Replacer T74P-6316-B, install crankshaft pulley.
17. Install crankshaft pulley bolt and crankshaft pulley retaining washer. Tighten in four steps:
a. Tighten to 90 Nm (67 ft. lbs.).
b. Loosen one full turn.
c. Tighten to 50 Nm (37 ft. lbs.).
d. Tighten an additional 90 degrees.
18. Install oil pan and oil pan gasket.
19. Position power steering pump on engine and install four retaining bolts. Tighten to 20-30 Nm (15-22 ft. lbs.).
20. Lower vehicle.
21. Install water pump pulley with four bolts. Tighten to 20-30 Nm (15-22 ft. lbs.).
22. Install drive belt.
23. Install cooling fan motor/fan blade and fan shroud assembly.
24. Start engine and check for leaks.
