Cougar/XR7 V8-4.6L VIN W (1997)
Extension Housing: Service and Repair
Installation
1. If removed, install new extension housing bushing using Extension Housing Bushing Replacer T80L-77034-A.
2. Install new extension housing gasket and extension housing. Tighten six bolts to 25-30 Nm (19-22 ft. lbs.).
3. Install new extension housing seal using Extension Housing Seal Replacer T61L-7657-B.
4. Raise the transmission. Position the engine and transmission support insulator and engine and transmission support and engine damper mounting
body bracket to the frame side supports and install the retaining bolts.
5. Lower the transmission and install the rear engine support-to-crossmember nut.
6. Remove the transmission jack.
7. Connect the muffler inlet pipe and resonator to the exhaust manifold.
8. Install the Vehicle Speed Sensor (VSS) and connect wiring.
9. Install the driveshaft.
10. Remove safety stands and lower the vehicle. Connect the battery ground cable.
11. Pour 4.7 liters (5 quarts) of specified fluid into fluid filler tube. Start engine and add fluid as required to achieve the proper fluid level.
12. Check the transmission assembly for leaks.
