Cougar/XR7 V8-4.6L VIN W (1997)
Differential Clutch: Testing and Inspection
Inspection After Disassembly
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Inspect the clutch plates for uneven or extreme wear.
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The tanged clutch plates must be free from burrs, nicks or scratches which could cause excessive or erratic wear to the internally splined clutch
plates.
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The internally splined clutch plates should be inspected for condition of the material and wear. Replace the plates if their thickness is less than 1.5
mm (0.058 inch) or if the material is scored or badly worn. Inspect the plate internal teeth for wear. Replace them if excessive wear is evident.
NOTE: Plates should only be replaced as a set.
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Examine all thrust surfaces and hubs for wear. Abnormal wear on these surfaces can contribute to an axle noise.
