Mariner 2WD L4-2.3L VIN Z (2005)
1.
Without pulling the headliner down beyond its natural hanging rest position, carefully inspect the structural foam blocks mounted at the passenger
and drivers side front corners on the top of the headliner to see if they have one (1) or two (2) indentations. See Figure 2.
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If the blocks have only one (1) indentation, proceed to DISASSEMBLY FOR MODIFICATION.
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If the blocks have two (2) indentations, no modification is required. Proceed to ASSEMBLY.
DISASSEMBLY FOR MODIFICATION
1.
Remove the interior lamp lens.
2.
Remove the two (2) screws and the interior lamp, then disconnect the electrical connector.
3.
Proceed to STRUCTURAL FOAM BLOCK MODIFICATION.
STRUCTURAL FOAM BLOCK MODIFICATION
1.
Using fender covers, seat covers or suitable rags, cover the defroster and instrument panel ducts so chips cannot fall into the heater plenum while
drilling.
2.
Install a drill stop or apply suitable tape onto the drill bit 140 mm (5-1/2 in) from the end of the cutting portion of the bit (not from the threaded
tip). See Figure 3.
3.
CAUTION: The weight of the tool when positioned on the foam block increases the risk of headliner damage. Hold the headliner up when the tool
is positioned on the foam block.
