mercury Workshop Repair Guides

Mercury Workshop Service and Repair Manuals

Exhaust Manifold > < Catalytic Converter - Non-PZEV Manifold|Page 2037
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Catalytic Converter: Service and Repair
Catalytic Converter

Catalytic Converter - 2.3L, 3.0L

Removal and Installation

1. With the vehicle in NEUTRAL, position it on a hoist.
2. Remove and discard the 2 exhaust flexible pipe-to-catalytic converter nuts.

^

Discard the gasket.

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To install, tighten to 40 Nm (30 lb-ft).

3. Remove the Torca(R) clamp.
4. Separate the catalytic converter from the muffler and tailpipe and remove the catalytic converter.
5. To install, reverse the removal procedure.

^

Install a new gasket and nuts.

6. Start the engine and check for exhaust leaks.

Exhaust Manifold > < Catalytic Converter - Non-PZEV Manifold|Page 2037