Mountaineer 2WD V8-4.6L SOHC VIN W (2003)
Exterior Moulding / Trim: By Symptom
Technical Service Bulletin # 05-24-2
Date: 051212
Body - Liftgate Glass Applique Damaged/Cracking
TSB 05-24-2
12/12/05
BODY - LIFTGATE GLASS APPLIQUE
DAMAGED/CRACKED - SERVICE PROCEDURE
FORD:
2002-2005 EXPLORER
LINCOLN:
2003-2005 AVIATOR
MERCURY:
2002-2005 MOUNTAINEER
This article supersedes TSB 04-8-5 to update the vehicle model year coverage.
ISSUE
Some 2002-2005 Explorer/Mountaineer and 2003-2005 Aviator vehicles may exhibit a damaged/cracked plastic applique without liftgate glass damage.
ACTION
Replace the applique as necessary. It is no longer necessary to replace the entire liftgate glass assembly to correct this condition. Refer to the following
Service Procedure for details.
SERVICE PROCEDURE
NOTE
READ THIS ENTIRE BULLETIN BEFORE BEGINNING THE REPAIR.
PAINTING THE NEW APPLIQUE
1.
Lightly scuff the applique panel with a Scotchbrite pad on both sides.
2.
Use compressed air and blow off the residue.
3.
Spray and wipe the applique with plastic parts cleaner.
4.
Mix and apply Ford approved basecoat material to the front side only of the applique. Allow appropriate flash time between coats.
NOTE
DO NOT GET ANY PAINT/OVER SPRAY ON BACKSIDE OF APPLIQUE.
5.
Mix and apply Ford approved clear coat to the applique. Use manufacturers recommended flash time and final bake time at 60° C (140°F) panel
temperature.
REMOVING THE OLD APPLIQUE